A typical PET bottling line is 6–12 separate machines from 4–8 OEMs operating as one synchronised system. Most service contracts are organised machine-by-machine, which leaves customers chasing finger-pointing whenever an OEE issue spans multiple sub-systems. We service the whole line as a system.
What we cover end-to-end
- Preform handling, hoppers, and dehumidifiers
- Stretch-blow moulders (Sidel, KHS, Krones, SIPA, SMI, Sacmi, Aoki, Nissei)
- Air conveyors and accumulators
- Rinsers, fillers, cappers (rotary and inline)
- Labellers (roll-fed, pressure-sensitive, sleeve)
- Mat-top conveyors and bottle dividers
- Shrink-wrappers, case-packers, tray-formers
- Palletisers and stretch-wrappers
- CIP/SIP, syrup rooms, pasteurisers
- Compressed-air systems (HP and LP)
- Chilled water, glycol, and steam utilities
Service modes
Installation & line commissioning
Greenfield installation, line moves, and capacity expansions. Full mechanical and electrical integration, FAT/SAT, calibration, operator handover, and OEE ramp-up support.
Lifecycle servicing & PM
Scheduled PM on every machine, synchronised to one master calendar instead of separate OEM schedules — minimises planned-downtime windows and slashes coordination overhead.
Line OEE & performance audits
End-to-end audits that find the bottleneck across the whole line, not just one machine at a time. Typical findings: undersized buffer accumulators, oven over-tuning, capper torque drift, label-applicator misalignment, or palletiser fault patterns.
Breakdown response
24/7 dispatch, prioritised for AMC customers. Engineers carry parts and tools for whatever sub-system the breakdown lands in.
Format changes & retrofits
New bottle formats, new closures, new label dimensions — we handle the line-wide engineering, mould procurement, mechanical adjustments, and trial production runs.